Environmental forensic investigation of the air pollution from a cement manufacturing unit

Abstract

Cement manufacturing is a process that results in the emission of significant quantities of suspended particulate matter (SPM) to the ambient air. An environmental forensic investigation was carried out in the surroundings of a major cement manufacturing unit at a place called Coimbatore in the southern Indian state of Tamil Nadu. The investigation was carried out to identify the contribution of the cement manufacturing unit to the SPM concentration of the surrounding air environment. The sampling points’ selection and sample collection were done following the principles outlined in the INTERPOL Manual for Pollution Crime Forensic Investigation. On-site monitoring of the air samples was carried out using Mini Laser Aerosol Spectrometer (GRIMM, Mini-LAS Model 11R). The instrument was capable of measuring particles ranging from 0.25 to 32 µm and classifying them into 31 size channels. The test results at majority of the monitoring locations were well above the limits specified in the National Ambient Air Quality Standards of India. Microscopic studies of the dust samples were carried out for surface texture and particle shape. The spatial distribution of particles was analysed using geographic information system (GIS) for the visual identification of the extent of the pollution by keeping the cement factory as the focal point. The results from the GIS and microscopic analysis established the role of the cement factory in the particulate matter pollution of its surroundings, specifically in the areas North-West of the factory. The successfully adopted procedure can serve as a guideline for the environmental forensic investigation of similar pollution incidences.     

废弃混凝土对C_3S形成动力学的影响

废弃混凝土中石灰石的含量比较稳定,适合取代天然石灰石作为钙质原料配制水泥生料,并含有少量的SiO2,可以起部分硅质原料的作用。硬化的水泥浆体在高温下脱水形成氧化钙、氧化铝和氧化铁等氧化物,都是制造水泥所必须的氧化物。实验室利用20%和40%的废弃混凝土代替部分石灰石制备水泥熟料。研究了废弃混凝土对硅酸盐水泥熟料形成动力学的影响。用快速滴定法测定了不同熟料中f-CaO含量,根据文章提出CaO反应生成C3S的转化率,并用Amhenius公式计算了熟料中C3S形成反应的表观活化能。研究表明:废弃混凝土能改善生料的易烧性,并能降低熟料的烧成温度。     

pH-dependent leaching behaviour and other performance properties of cement-treated mixed contaminated soil

Portland cement has been widely used for stabilisation/solidification (S/S) treatment of contaminated soils. However, there is a dearth of literature on pH-dependent leaching of contaminants from cement-treated soils. This study investigates the leachability of Cu, Pb, Ni, Zn and total petroleum hydrocarbons (TPH) from a mixed contaminated soil. A sandy soil was spiked with 3000 mg/kg each of Cd, Cu, Pb, Ni and Zn, and 10,000 mg/kg of diesel, and treated with ordinary Portland cement (CEM I). Four different binder dosages, 5%, 10%, 15% and 20% (m/m) and different water contents ranging from 13%-19% dry weight were used in order to find a safe operating envelope for the treatment process. The pH-dependent leaching behaviour of the treated soil was monitored over an 84-day period using a 3-point acid neutralisation capacity (ANC) test. The monolithic leaching test was also conducted. Geotechnical properties such as unconfined compressive strength (UCS), hydraulic conductivity and porosity were assessed over time. The treated soils recorded lower leachate concentrations of Ni and Zn compared to the untreated soil at the same pH depending on binder dosage. The binder had problems with Pb stabilisation and TPH leachability was independent of pH and binder dosage. The hydraulic conductivity of the mixes was generally of the order, 10^-8 m/sec, while the porosity ranged from 26%-44%. The results of selected performance properties are compared with regulatory limits and the range of operating variables that lead to acceptable performance described.     

水泥炉窑SNCR及SCR烟气脱硝技术比较

通过分析水泥炉窑氮氧化物(NOx)生成机理、脱除技术以及国内外水泥炉窑脱硝现状并结合我国具体情况,探讨适合我国的水泥炉窑切实可行脱硝技术,为"十二五"期间我国水泥炉窑开展烟气脱硝整治工作提供技术性方向。     

工业废渣在新型干法水泥生产中应用

依据废渣特性的理论分析,通过对废渣成分以及采用废渣配料前后生料、熟料的成分分析及性能测试,调整生料配比和改变水泥窑操作工艺,通过生产实践数据分析,说明了利用钢渣和粉煤灰作为铁质和铝质校正材料生产普通硅酸盐水泥熟料,不仅可以提高水泥熟料产量和质量,而且可以有效地降低熟料生产成本和产品综合能耗。促进了企业节能减排和资源综合利用的可持续发展。     

对水泥回转窑监测结果换算问题的探讨

根据水泥回转窑的生产工艺及环保处理流程的特点,对水泥回转窑监测结果换算所遇到的问题进行探讨。以1台设计生产能力为1200t／d熟料的湿法回转窑监测为例讨论回转窑监测结果换算问题,并提出了对监测结果处理的建议。     

废物水泥窑共处置产品中重金属释放量研究

通过模拟煅烧实验制取水泥熟料,并采用国标GB/T 17671-1999制取混凝土样品.选用EA NEN7371和EA NEN7375浸出方法,利用基于菲克扩散第二定律的一维扩散模型对废物水泥窑共处置产品（混凝土）中重金属长期累积释放量进行了研究.结果表明,混凝土中重金属的最大释放量低于总量;各种重金属在混凝土中的扩散系数不同,且Cr>As>Ni>Cd; Cr、As、Ni和Cd 30a的累积释放量分别为4.43、 0.46、 1.50和0.02 mg/kg,释放率（累积释放量/最大释放量）分别为27.0%、 18.0%、 3.0%和0.2%;扩散系数是影响重金属累积释放量的重要因素,且两者表现出较好的相关性;Cr和As的扩散系数较大（分别为1.15E-15 m²/s和6.42E-16 m²/s）,应重点控制其进入水泥窑处置过程的总量.     

水泥窑协同处置POPs污染土壤对环境的影响研究

 分析了水泥窑协同处置POPs污染土壤对烟气中污染物排放和熟料品质的影响,结果表明,SO2、NOx、HCl、Hg、As、Ni、Pb、粉尘、二 的排放量均低于工业大气污染物排放规定限制,与空白试验相比,水泥窑协同处置污染土壤过程中烟气中特征污染物排放量没有显著增加.水泥熟料化学成分满足相关规定,熟料产品质量达到相关标准,因此利用水泥窑协同处置POPs污染土壤是一种环境友好处理方式.     

利用铜矿尾砂研制低强度可控性填料

利用铜矿尾砂、粉煤灰、水泥以及加气剂等,混合搅拌成泥浆体,振动成型,制备出低强度可控性填料(CLSM).试验表明:以水泥12.9％、铜矿尾砂(细集料)22.6％、加气剂3.2％、粉煤灰12.9％等工业废弃物,加水48.4％,固液比控制在(14～15):(15～16)之间,制得的CLSM制品,抗压强度0.35～2.00 ...     

高铝粉煤灰提取氧化铝后硅钙渣用作水泥混合材

为了使高铝粉煤灰提取氧化铝后所产生的硅钙渣被大量的用作水泥混合材,通过水泥强度、水化放热和干缩性实验研究了原状硅钙渣和脱碱硅钙渣对水泥强度和稳定性的影响。结果表明,当硅钙渣掺量达30%时,硅钙渣水泥强度仍可满足P·C 32.5水泥要求。且随硅钙渣掺入量的增加,水泥早期水化放热速率增加的同时水泥累计水化放热量和干缩率还会显著降低。与原状硅钙渣相比,在同等掺量的情况下,脱碱硅钙渣更有利于保持水泥强度,降低其水化热和改善干缩性。